2009 western star manual regeneration

Aug 02, 2017 2009 pete 386 will not regen due to brake pedal depressed. How to perform a parked regeneration rush truck centres. Western star workshop manual screw mechanical engineering. Theyre more efficient, more comfortable and far more convenient to drive.

Drivers handbook mack epa2010 emissions operators manual. Dtna connect is the starting point for working with all brands and franchises that fall under the daimler trucks north america umbrella. Its made of ceramic material, which is very durable, and if youre following your oems recommended regeneration procedures, the filter will work well for a long time. The emission systems main component is the diesel particulate filter dpf which removes soot from the exhaust stream prior to emission. Reference your cummins owners manual and vehicle owners manual for complete operating instructions. The peterbilt diagnostic scanner enables you to perform forced dpf regeneration and diagnostics, read and erase the fault codes, graph live data, evap test, o2 sensor test, oil light reset, abs testing and much more. Once regeneration is complete, exhaust gas and exhaust surface temperatures will remain elevated for 3 to 5 minutes. Its telling you a parked regeneration is necessary, and you need to.

The vgt has failed the automatic calibration procedure at initial keyon. And if you fail to have the manual regeneration done, it is. Erick fairchild takes us through the process to perform a manual regen on a freightliner truck. We are going to walk you through how to perform a parked regeneration on 2010 epa compliant international truck.

Sep 03, 2014 dpf lights what to look for when they come on. Should i manually regenerate now that i have filled with the appropriate level of salt or will this occur automatically. Its used to perform a manual dpf regen on the filter whilst the car truck is stationary, a bit like a dealer regen but without the fancy laptop. Please keep this manual in the vehicle at all times. Cut operating costs, increase efficiency and productivity with the detroit diesel series 60 tier 3 engine in offroad vocational western star applications. Mar 18, 20 i bought a 2015 western star with the dd16 and it was a great truck and still is for the bed truck work i do in the oilpatch. Oct 24, 2012 the check engine light came on, uh oh. How to start forced regen on freightliner detroit diesel dd15.

Truck wont perform parked regen, trying to get home. Detroit diesel corporation is registered to iso 9001. View online or download western star 4900 maintenance manual. Vehicle must be parked and a parked regeneration or service regeneration must be performed.

Check out 30 western star diesel particulate filter dpf parts for sale. There may be some changes on the software parameters to work with the other modules. My 2009 cat has regened only twice over last 29,000 miles with enerburn. We help you find the heavy duty truck parts that you need. Dpf truck engine regeneration code reader filter clean. Industry averages are about 300,000 miles for trucks manufactured between 2007 and 2009, up to 400,000 miles for newer trucks. The update will roll out in sections and, when complete, will display links to both the new v3.

This manual contains information concerning the operation and function of the mack engines. How to resetregenerateclear your dpf warning light diesel particulate filter how it works and why the light may come on. A parked regeneration will stop if the key is turned to the off position, the truck is put into gear or the parking brake is released. How to resetregenerateclear your dpf warning light diesel. I went to ultrashift service manual, went through power and ground. Once the dpf is regenerated, the engine will automatically return to the normal idle speed. During active regen, extra fuel is injected into the exhaust stream to superheat. A yellowamber light means that regeneration is needed, which is done automatically while driving. I was told run down the highway and it will do it its self but that never happened. The diesel particulate filter dpf is part of your exhaust and controls the soot that would otherwise be expelled from the system. But first, is one of these truly your symbol if yes, then continue on. The detroit dd engine offers the flexibility of multiple options for horsepower and torque, all in a package that provides improved fuel. We provide a range of services from regeneration to replacement for customers suffering difficulties with their diesel particulate filter dpf systems.

Passive regeneration occurs naturally under steady driving, when the engine achieves the required operating temperature. These are variants of diesel particulate filter dpf warning symbol indicators. Western star diesel particulate filter dpf parts tpi. The stop engine light is on because im betting that a sensor on the exhaust side is not allowing the temp to go above the required level to activate the manual regen. A deeper look into understanding dpf arrow truck sales blog. Following the mot changes introduced in 2014 we no longer recommend having dpf systems removed from your vehicle as this can cause failure of the mot. Engines need to achieve extended periods of high temperature, high rpm activity in order to complete a dpf regeneration. Regeneration engines fmca rv forums a community of rvers. Usually takes between 20 minutes to 90 minutes depending on what i was doing when it went in regen mode. Western star 4900 manuals manuals and user guides for western star 4900. Now i got a exhaust system regeneration in process exhaust filter 100% full. New technologies are dramatically changing the way heavy duty trucks are engineered. Foreword this manual contains information concerning the operation and function of the mack engines.

Culligan gold series automatic water conditioner manual pdf 2009, retrieved 20180802, original source. Caterpillar recommends a manual regeneration or parked regeneration. If you cant get the exhaust temps hot enough, the truck will not regen under any circumstances. Pivot point for accessory drive belt tensioner rotate clockwise with a 12inch ratchet or breaker bar end b. Western star workshop manual free ebook download as pdf file.

Common practice to ensure dpf system is working properly. How to perform a parked regeneration on your 2010 epa compliant international truck. They have mixer boxes on them for feedtruck operation in our feedlot. Western star is the only oem in north america to offer. For a driver performed parked regeneration, vehicle must be equippeda. How to use a manual dpf regeneration button switch faq. Where to find the manual for your water conditioner or water softener. Routine regeneration of particulate filters in the exhausts might occasionally require drivers to stop during their runs to let the filters bake away accumulated ash. Steve pollock april 2017 do you suffer from dpf anxiety. Fault code reference truckfaults fault code diagnostic.

Isb, isc, and isl vgt actuator circuit vgt actuator controller out of calibration page 1 of 2 03. Works on freightliner, western star, and other models with dd engines. Western star workshop manual, supplement 12, may 2009. The dpf was constantly calling for a parked regeneration. The fleet i responsible for now we average a manual regeneration once every 6,0008,000 miles and they usually take 45 minutes parked in a safe location away from anything that can catch fire from the heat generated. If the dpf lamp and check engine lamp do not go out after a complete manual. The integrated detroit powertrain is available in the freightliner cascadia and the western star 5700. Mar 20, 2015 do i need to just drive it longer under load to get the regeneration over with. We have a 20 western star tridrive tractor with a dd15. Four star freightliner diesel technician jason scroggins explains the process of how to do a parked regen for your truck. Detroit diesel aftertreatment regeneration overview youtube. I just purchased a rainsoft water softener and let the salt run low so there was only a few inches left in the brine tank. Check the belt tracking on all pulleys to ensure correct belt operation.

Diesel particulate filter indicators wavy lines, pipe. Just replaced the, star module real clock battery, light out good,engine. I had the same problem the regen warning lights came on. This heavy duty diagnostic scanner for peterbilt trucks is a professional scanner that enables you to perform many functions such as dpf regeneration, readerase fault codes, graph live data display, retrieve vehicle information, evap tests, o2 sensor tests, amongst many more. Every truck manufacturer designs this feature to appear when the soot level in the dpf filter reaches a certain level in order for the truck to keep. No engine braking a stationary manual regeneration. The flagship detroit dd15 is the perfect longhaul, heavyduty diesel engine. Mar 09, 2011 we also have a pro star with a cummins its a day cab city truck so it doesnt see much hiway miles. The first thing i noticed was a smoother, quieter engine and better engine performance, then the mpg started to increase from 6. If the vehicle has a manual regeneration switch and the dpf lamp is flashing. Mar 23, 2018 in this video i am showing you guys how to regen. Fault code reference truckfaults fault code diagnostic source.

If you read your manual itll tell you when it should be cleaned and then factor in things like above to determine best intervals. The stop engine light red light has come on and the truck absolutely refuses to regen. Anyone can help me find a way to fix this problem without a dealer cause there isnt a dodge dealer here. Check out the interacting components of detroit diesels aftertreatment regeneration and see how they function as an integrated system. Last year, on my visits to various customers, i made enquiries about the general demand for diesel particulate filters. You will have little time between the point where the dpf is minimally blocked, and the point where manual regeneration is the only solution. I have a 2009 durastar have replaced 4 egr coolers in the last 2 years all but 1 out of warranty i replaced both last august 2015 they have both gone again 11 months later where is the fix. Push the manual regeneration switch to begin a parked regeneration.

Fault code 2449 vgt actuator controller out of calibration. Western star 4900 maintenance manual 166 pages brand. The manual says for at least 20 minutes but i guess it takes much longer. Western star maintenance manual centennial college. Western star workshop manual, supplement 17, november 2011 01. Need western star diesel particulate filter dpf parts. Stuart still, of eec talks readers through the cause of dpf failure and how to perform a regeneration. Bring vehicle to highway speeds to allow for an automatic regeneration or perform a parked regeneration as soon as possible. This year it has been in the shop several times for the emissions system errors related to the defscr system.

The detroit dd engine offers the flexibility of multiple options for horsepower and torque, all in a package that provides improved fuel economy. Mar 06, 2019 in this episode we show you a troublesome pathfinder that has a few dpf issues with no power call 01274 640028 for help and assistance. Will it hurt anything to just let it sit in the garage a couple of weeks before our next trip. The malfunction indicator light or mil simply states that you have a malfuction in the engine. Western star legacy parts information dtna ecomponents. Detroit, thomas built buses, selectrucks, sterling, freightliner, and western star.

Here we provide an owners guide to water softener controls, what they are, what they do, how to set them for water softener or water conditioner maintenance, including water softener adjustment of the regeneration or backwash cycle frequency and the water. Within the past few years, the environmental protection agency epa has introduced strict emissions standards in order to reduce harmful pollutants from being released into the environment. From what i remember, this means i need to perform a parked regen. We are having a lot of truble with having to regenerate or burnout once to twice a day. Put a stienbaur power box on it at 00 kms because the so called 560 hp. Cummins ism 305 10 speed manual 224033 original miles reyco. Causes of dpf failure and how to perform a regeneration. Western star trucks reserves the right to discontinue models and to change speci.

During parked regen, the hest lamp never comes on, does this mean parked regen is not functioning. I was staggered at the lack of dpf knowledge, especially the procedure regarding installation, encountering answers such as. View photos, details, and other day cab semi trucks being dismantled on. Dpf regeneration quick reference switch dpf inhibit switch to the automaticnot inhibited position when safe to do so. A forced regen occurs when soot builds up inside the diesel particulate filter dpf to the point that the vehicle is no longer operable. See engine operators manual for complete regeneration instructions. How to start a regen on a freightliner cascadia dd15, this works on epa07, epa10. How to perform a parked regeneration rush truck centres of.

If your duty cycle is like most real world trucks, you have wait time, lots of starts and stops, congested traffic, high idle times. My 2009 caterpillar engine had over 968,000 miles and was recently rebuilt when i started using enerburn. The socalled manual regenerations, or regens, will be required only. The detroit dd engine is ideally suited for lessthantruckload, regional distribution and vocational applicationsl. And if you fail to have the manual regeneration done, it is very possible that you will need a new engine. We have 1 western star 4900 manual available for free pdf download. Check out 16 western star 4964 door parts for sale. A manual regeneration procedure may also be available. A parked regeneration for the exhaust filter this should be funlol wonder how many people ever had to do this, and.

Western star the dpf regenerator is a combination of hardware, software, and wireless technology that allows anyone to easily start force regeneration and reset their soot and ash levels at any time you want. Manual regen allows drivers to activate regeneration to burn off soot dodge, western star, kenworth, and peterbilt. After treatment manual regeneration of diesel kenworth. Western star workshop manual, supplement 17, november 2011 f012183 a. Here, you can access the full spectrum of online applications, resources and tools you need. Ghg17 product video detroit ddec training video detroit engine assembly video detroit engines regeneration training video. Truck builders have sounded a new alert regarding epa 07 diesels. Page 6 introduction page description for an example of a western star maintenance manual page, see fig.

May 11, 2015 we are going to walk you through how to perform a parked regeneration on 2010 epa compliant international truck. Dpf regeneration quick reference arrow truck sales. The dpf regenerator is a combination of hardware, software, and wireless technology that allows anyone to easily start force regeneration and reset their soot and ash levels at any time you want. Just bought a 2010 cascadia and all the damn lights were on, stop engin, check engin, nest lamp flashing, so after reading how to do a parked regen i could get it to cycle thru the prosess but wouldnt clear the codes all the different shops that i talked said it needs to be towed in an reset with there laptop but finally figured out what i was doing wrong, i followed all. However, key components addressed in this document are represented as accurately as possible. Eliminate your dpf regen problems front page magazine.

We have 2 new 2009 mack gu7 model straight trucks. Engine speed will increase, and there may be a noticeable change to the sound of the turbocharger during the regeneration process. Start the engine, standing clear of belts and accessories. It doesnt sound like a dpf problem necessarily, but more of a sensor issue. I cant run a manual regen becuase it says the brake or clutch. Between 2002 and 2010, mandates have reduced allowable particulate matter and nitrogen oxides released into the atmosphere by over 90%. Engine indicator lamps driver actions detroit diesel customer support center. Seems about every 4th regen on my mack requires a parked regen, just the luck of the draw. We cleaned the cat, replaced the dpf sensor and the new tubes going to the answered by a verified technician. Dpf truck engine regeneration code reader filter clean delete. Pivot point for ac drive belt tensioner rotate counterclockwise with a 15mm box wrench fig.

Illustrations in this manual are used for reference only and may differ slightly from the actual vehicle. The single biggest cause of incomplete dpf regeneration is the duty cycle of the vehicle. Select and order western star replacement suspension parts for your western star truck or tractor. Just bought a 2010 cascadia and all the damn lights were on, stop engin, check engin, nest lamp flashing, so after reading how to do a parked regen i could get it to cycle thru the prosess but wouldnt clear the codes all the different shops that i talked said it needs to be towed in an reset with there laptop but finally figured out. Diesel particulate filter dpf regeneration and removal.